Master Production Scheduling (MPS) Module in ERP Software

Master Production Scheduling (MPS) is an important part of manufacturing ERP software. It defines what a company plans to produce, how much it plans to produce, and when production should be completed.

The MPS focuses on finished products or major sub-assemblies. It converts production plans into specific quantities and dates. Therefore, manufacturers can use MPS to create a clear production schedule.

The Sales and Operations Planning (S&OP) process provides important inputs for MPS. S&OP considers demand, sales forecasts, inventory, production capacity, and other business factors.

Based on these inputs, the MPS determines which products the company should produce. It also defines the required quantities and target completion dates.

How Does MPS Work in ERP Software?

MPS provides a structured view of planned production. It helps production teams understand what they need to manufacture in the short term.

Each MPS item can connect with a Bill of Materials (BOM) or formula. The BOM defines the components and materials required to produce the planned quantity.

Therefore, the MPS provides an important input to Material Requirements Planning (MRP).

MRP uses the MPS and other information to calculate material requirements. It can then support purchasing and production planning.

As a result, MPS and MRP work together to connect production plans with material requirements.

MPS Helps Balance Supply and Demand

Manufacturers need to balance customer demand with available resources. However, demand can change due to market conditions, customer orders, or updated forecasts.

An ERP-based MPS module can help businesses review these changes. It can use sales information and forecasts to support production planning.

For example, the production team may need to change production quantities when demand increases. It may also need to adjust schedules when material availability or production capacity changes.

Therefore, MPS helps manufacturers review production plans and make suitable adjustments.

Key Objectives of the eresource ERP MPS Module

The eresource ERP MPS module supports production planning and helps businesses coordinate manufacturing activities.

Its key objectives include:

• Creating detailed production plans for MRP and MRP II processes.

• Matching customer demand with plant and material capabilities.

• Supporting reliable delivery commitments.

• Helping teams evaluate the impact of schedule changes.

• Coordinating production plans across business functions.

• Supporting management control over production resources.

• Scheduling production orders for MPS items.

• Supporting purchase planning for required materials.

• Providing a basis for short-term capacity planning.

Together, these functions can help manufacturers improve production planning and resource coordination.

MPS and Material Requirements Planning (MRP)

MPS and MRP work closely together in a manufacturing ERP system.

First, the MPS defines the products that the company plans to manufacture. Next, the BOM or formula identifies the materials and components needed for those products.

MRP then uses this information to calculate material requirements.

Therefore, the MPS acts as an important link between the production plan and material planning.

This connection can help manufacturers plan materials before production begins. It can also help reduce the risk of material shortages and production delays.

MPS for Production Capacity Planning

Production planning also depends on available capacity.

Manufacturers need to consider people, machines, production facilities, warehouse space, and other resources.

An MPS can provide a basis for reviewing short-term capacity requirements. It can also help businesses evaluate the effect of production schedule changes.

For example, an increase in planned production may require additional machine time or labour.

Therefore, businesses can use MPS information to identify potential capacity issues and adjust their plans.

MPS for Reliable Delivery Planning

Customer delivery commitments depend on production and material availability.

An accurate production schedule can help businesses understand when products should be ready.

The MPS can support delivery planning by connecting production quantities with target completion dates.

As a result, production teams can coordinate their schedules with customer requirements and material plans.

MPS Supports Long-Term Resource Planning

Although MPS mainly supports short-term production planning, its information can also support broader resource planning.

Businesses can review planned production levels to estimate future requirements for:

• Labour

• Production equipment

• Plant capacity

• Warehouse space

• Materials

• Capital resources

Therefore, MPS information can support both operational planning and wider manufacturing decisions.

Benefits of MPS in Manufacturing ERP

An effective MPS module can provide several benefits to manufacturers.

It can help businesses:

• Improve production planning.

• Align production with demand.

• Coordinate material requirements.

• Improve production visibility.

• Support capacity planning.

• Reduce manual planning work.

• Evaluate production schedule changes.

• Support delivery planning.

• Improve coordination between departments.

However, the actual benefits depend on the quality of business data, planning processes, ERP configuration, and user adoption.

MPS Module in eresource ERP

The eresource ERP MPS module can help manufacturers organise production plans and connect them with material and capacity requirements.

By integrating MPS with other ERP functions, businesses can improve the flow of information between production, inventory, purchasing, sales, and other departments.

This integrated approach can help production teams work with updated information and make better planning decisions.

For manufacturers looking for a connected ERP solution, MPS can become an important part of the overall production planning process.

Related ERP Solutions

If you are exploring ERP solutions for manufacturing and other industries, you can also read:

Also Read – [ERP Software for Manufacturing]

Also Read – [ERP Software for Construction]

The ERP Software for Construction link can point to your relevant construction ERP page. Keep this internal link because it is relevant to your website’s ERP content structure.

For company updates and information, you can also connect with eresource on LinkedIn.

Request a Live ERP Software Demo

Want to understand how MPS can support your manufacturing operations?

Explore the capabilities of eresource ERP and see how production planning can connect with other business processes.

Email us at sales@eresourceinfotech.com to request a live ERP software demo.