Automate and centralize financial operations. The system connects production and inventory with accounting for accurate, real-time financial reporting.
Key Features:
• General ledger, AR, AP, cash, bank, budgeting
• Multi-currency support
• Financial consolidation across plants
• Automatic postings from inventory and production
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ERP for Plastic Manufacturing Industry
Smart ERP system for Roto, Injection, Blow & Extrusion Units
ERP for Plastic Manufacturing Industry
Smart ERP system for Roto, Injection, Blow & Extrusion Units
Plastic Manufacturing ERP Built
for Process Control
Plastic manufacturing is machine-intensive and material-sensitive.
Manufacturers must manage:
- Injection moulding cycles
- Blow moulding operations
- Roto moulding batches
- Extrusion lines
- Film production
- Compounding and master batch mixing
- Resin and additive ratios
- Regrind usage
- Mold changeovers
- Cooling and curing cycles
- Scrap tracking
- Quality inspection
Manual tracking increases scrap. Material loss goes unnoticed. Machine downtime rises. Costing becomes inaccurate.
eresource Bpro ERP for Plastic Manufacturing Industry centralizes batch planning, machine scheduling, mold tracking, raw material control, WIP monitoring, quality checks, and costing into one integrated ERP system.
It delivers real-time visibility from resin intake to finished plastic goods.
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Why Choose eresource Bpro ERP for Plastic Manufacturing?
Plastic production depends on correct material mix and controlled machine cycles. A small deviation increases rejection rates.
eresource Bpro ERP ensures structured and measurable manufacturing control.
Batch & Recipe Management
Control resin, additives, pigments, fillers, and master batch ratios precisely.
Injection & Extrusion Tracking
Monitor cycle time, production quantity, rejection, and downtime.
Scrap & Regrind Control
Track scrap percentage and reuse regrind accurately.
Mold & Tool Management
Maintain mold history, maintenance logs, and changeover tracking.
Machine Utilization Monitoring
Measure uptime, breakdown time, and preventive maintenance.
Inventory & Material Planning
Manage polymers, resins, colorants, packaging, and consumables.
Real-Time Production Dashboards
Get plant-wise and machine-wise performance reports.
As a result, plastic manufacturers reduce waste and improve margins.
Core Modules
Formulation & Recipe Management
Manage every aspect of your product formulas with precision. This module helps process industries create, track, and optimize formulations while maintaining strict control over ingredients, variations, and cost impact.
Key Features:
• Multi-level formula creation with percentage or weight/volume inputs
• Alternate raw materials and potency-based adjustments
• Formula scaling for any batch size
• Revision control for formulation changes
• Restricted access for sensitive formulas
• Automatic yield, loss, overhead, and cost calculations
Batch Manufacturing Process
Execute batch production with complete accuracy and visibility. This module supports end-to-end batch operations and ensures compliance with regulatory requirements through detailed BMR/BPR documentation.
Key Features:
• Batch creation, scheduling, and execution
• Digital BMR and BPR tracking
• Real-time monitoring of process stages
• WIP visibility across all production points
• Auto-consumption of materials based on recipes
• Batch yield, variance, scrap, and rework recording
Batch Numbering & Traceability
Track every batch at every stage. This module provides full traceability from raw materials to finished products, ensuring compliance, safety, and rapid recall management.
Key Features:
• Automatic or manual batch number assignment
• Forward and backward traceability
• Complete material-to-finished-good genealogy
• Batch splitting, merging, and reclassification
• Compliance-ready traceability for pharma and food
Shelf-Life & Expiry Management
Ensure material freshness and compliance by actively managing expiry timelines. The system prevents the use of expired items and improves quality control during storage and dispatch.
Key Features:
• Automated expiry and retest date calculation
• FEFO/FIFO picking
• Alerts for near-expiry materials
• Quarantine and block controls for expired items
• Automatic restrictions during production or dispatch
Batch Costing
Understand the true cost of every batch. This module delivers detailed costing insights that help manufacturers improve pricing decisions, reduce losses, and maximize profitability.
Key Features:
• Material, machine, labor, and overhead allocation
• Cost per batch, per unit, or per product variant
• Loss and wastage cost analysis
• Standard vs actual cost comparison
• Profitability tracking by batch or product line
Quality Control & Quality Assurance
Ensure consistent product quality through structured QC and QA processes. From raw materials to finished goods, the system enforces strict checks, documentation, and compliance workflows.
a) Inward Quality Control (IQC)
- QC parameters for each raw material
- Sampling plans
- Hold, pass, and reject controls
- Vendor-wise QC performance
b) In-Process Quality Control (IPQC)
- Real-time QC at every batch stage
- Viscosity, pH, density, titration tests
- Auto-restriction if QC fails
- Deviation tracking and corrective actions
c) Finished Goods QC (FGQC)
- QC testing before packaging
- COA generation
- Batch-wise retain sample management
- QA release workflows
d) Stability Testing
- Stability study scheduling
- Condition-wise test logging
- Stability-based expiry assignment
Inventory & Warehouse Management
Control your inventory with complete batch accuracy. This module ensures compliant storage, stock rotation, and material issuance for smooth and safe production cycles.
Key Features:
• Batch, grade, potency-based stock visibility
• FEFO/FIFO allocations
• Approved, rejected, and quarantine stock segregation
• Raw material issuance based on recipe
• Warehouse transfers with batch tracking
Production Planning & Scheduling
Plan production efficiently with real-time insights into capacity, availability, and demand. The system optimizes batch schedules across tanks, reactors, and processes for maximum throughput.
Key Features:
• MRP-driven raw material planning
• Reactor and vessel capacity scheduling
• Multi-level batch planning
• Automated scheduling for multi-stage processes
• Resource load balancing
Equipment & Maintenance Management
Keep production equipment running reliably. This module reduces downtime by scheduling preventive maintenance and tracking all repairs, calibrations, and associated costs.
Key Features:
• Preventive and breakdown maintenance
• Calibration and equipment validation schedules
• Maintenance work order tracking
• Cost monitoring for maintenance tasks
• Spare parts inventory
Packaging & Filling Management
Manage packaging operations seamlessly. The system supports primary and secondary packaging and ensures accurate labeling and stock deductions.
Key Features:
• Multi-stage packaging workflows
• Packaging BOM with labels, cartons, sleeves, caps
• Label printing with batch and expiry information
• Automatic consumption of packing materials
Purchase & Supplier Management
Streamline procurement with controlled and transparent purchasing processes. This module helps ensure timely availability of raw materials while maintaining vendor quality and cost efficiency.
Key Features:
• RFQ and quotation comparison
• Vendor qualification and performance tracking
• Potency-based purchase adjustments
• Purchase contracts for bulk chemicals
Sales & Order Management
Handle sales orders with precise control over batch selection and expiry constraints. This ensures timely dispatch and compliance with customer-specific requirements.
Key Features:
• Batch-specific order allocations
• FEFO-based batch selection
• COA attached with dispatch
• Sales forecasting linked with production
Financial Management
Costing & Profitability Analysis
Get a clear view of operational profitability. This module analyzes cost behavior across batches, products, and customers, enabling smarter financial decision-making.
Key Features:
• Activity-based costing
• Batch-wise cost variance
• Product profitability analysis
• Cost simulation for new formulations
Key Benefits for Plastic Manufacturing Companies
- Reduce scrap and wastage with accurate batch planning
- Maintain product consistency through strict QC and recipe control
- Improve machine utilization and reduce downtime
- Strengthen material planning and vendor coordination
- Gain end-to-end traceability across batches and formulations
- Improve costing accuracy with real-time consumption data
- Eliminate material shortages with precise inventory tracking
- Scale easily across new product lines and higher production volumes
Designed for All Plastic Manufacturing Processes
- Bpro ERP supports:
- Injection moulding units
- Blow moulding plants
- Roto moulding manufacturers
- Extrusion and film producers
- Compounding and master batch manufacturers
- Plastic packaging units
- Industrial plastic component manufacturers
- Multi-plant plastic production facilities
Unlike generic ERP software, Bpro ERP is built for batch-driven plastic manufacturing environments.
How Plastic ERP Improves Profitability
Plastic manufacturers often struggle with:
- High rejection rates
- Untracked scrap
- Machine breakdown
- Mold maintenance delays
- Raw material loss
- Cost leakage
However, with eresource Bpro ERP:
- Every batch is recorded
- Every mold cycle is tracked
- Every scrap percentage is visible
- Every machine hour is measured
- Every raw material lot is traceable
This leads to better yield and better cost control.
Advanced Manufacturing Capabilities
Multi-Mold Scheduling
Plan machine and mold allocation efficiently.
Regrind Management
Control recycled material usage without affecting quality.
Cycle Time Monitoring
Improve throughput with accurate cycle tracking.
Preventive Maintenance
Reduce downtime with maintenance alerts.
Case Studies
PolyPro Manufacturing
Reduced material waste by 12% through improved rework tracking and process optimization systems.
12% Less Waste
PlastiCore Industries
Improved machine uptime by 15% with predictive maintenance scheduling and real-time monitoring.
15% More Uptime
API Integrations
APIs to integrate with other enterprise, manufacturing, finance, analytics, or planning systems as per business needs.
Real-time data exchange with manufacturing execution systems, quality management platforms, and maintenance management tools.
IoT Integrations
Machine sensors for performance and cycle time monitoring
Temperature monitoring for process control
RFID tracking for material and product identification
Video Resources
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Frequently
Asked Question
Get answers to common questions about Plastic Manufacturing Industry
Does it support multiple manufacturing types like injection and roto moulding?
Absolutely. It covers injection, blow, extrusion, film, compounding, roto moulding, and master batch manufacturing.
Can eresource Bpro handle formulas and recipes for plastic batches?
Yes. The ERP allows precise recipe management, material ratios, and scalable batch formulations.
Can the ERP track raw materials like resins, pigments, and additives?
Yes. It tracks all materials with batch numbers, expiry details, and real-time stock levels.
Does eresource Bpro support machine and mould lifecycle tracking?
Yes. It manages maintenance schedules, mould usage history, and machine performance analytics.
Can I track production waste and rejection rates?
Yes. All scrap, rework, and rejection data is logged and analyzed to improve quality.
Is the system suitable for large batch-production plants?
Yes. It is built for small, mid-sized, and large plastic manufacturing units with multi-line operations.
Streamline Plastic Manufacturing with eresource Bpro
Discover how eresource Bpro ERP optimizes batch processes, inventory, machine performance, and financials for plastic manufacturers.