One ERP. Every Industry. Global Presence. Powered by Azaalea AI
One ERP. Every Industry. Global Presence. Powered by Azaalea AI
Chemical & Additive Manufacturing
Complete ERP solution for specialty chemicals, additives, and custom blends. Manage HAZMAT, SDS/MSDS compliance, temperature conditions, lot genealogy, and customer-specific specifications with built-in safety and traceability.
Starting Point
A specialty chemicals and additives maker ran a high-mix, variable-volume portfolio—micro-batches for R&D and custom blends for niche customers. The mix created complexity: hazardous material handling, SDS/MSDS governance, temperature conditions, and special packaging. With demand shifting weekly, planning fought shortages in one line and overstock in another, while QA processed stacks of paper certificates.
What Was Breaking
Their challenges spanned compliance and agility. Batch splits, blends, and repacks weren’t consistently recorded; stability/retest dates were easy to miss; and recall readiness depended on who was on shift. Leaders wanted agility without sacrificing traceability or safety.
Pain Points:
- Batch splits, blends, and repacks not properly documented
- Stability and retest dates easily overlooked
- Recall readiness dependent on individual knowledge
- Stacks of paper certificates slowing down operations
Implementation: 10 Weeks
With eresource ERP and Azaalea no-code, we configured HAZMAT flags, storage conditions, MSDS attachments, and electronic approvals. Lot genealogy—including merges/splits/repacks—was designed without custom code. FEFO, retest alerts, and quarantine/hold/released statuses were enforced at bins and locations. The team built their own COA templates and added customer-specific specs via no-code fields and validations.
What we configured:
- Safety & Compliance
- HAZMAT flags and storage conditions
- MSDS/SDS attachments and governance
- Electronic approvals workflow
- Quarantine/Hold/Released statuses
- Traceability & Quality
- Lot genealogy (merges/splits/repacks)
- FEFO and retest alerts
- Custom COA templates
- Customer-specific specifications
After Go-Live
MRP respected shelf-life and minimum batch sizes; planners could simulate multiple batch plans before committing. Warehouse teams scanned containers with condition prompts; QA scheduled stability pulls automatically. Customer-specific labels printed from the same order—no “label projects” required.
Smart Planning
MRP with shelf-life and batch size intelligence
Automated QA
Stability pulls scheduled automatically
Smart Labels
Customer-specific labels on demand
Key Takeaways
Faster, safer, more predictable operations. Planners finally balanced agility and control; QA gained hours back each week; and customers received consistent documentation with each shipment. When a new additive line launched, the business configured new specs, labels, and tests in days. The upgrade path stayed clean because the solution relied on configuration, not customization.
Precision Blending
Tank allocations, formulation control, and quality parameters integrated into planning
FEFO Compliance
Automated FEFO logic with QC release status for perfect inventory rotation
Self-Service Changes
No-code framework enables business users to update specs and labels independently
Ready to transform your chemical manufacturing?
See how eresource ERP can bring safety, compliance, and agility to your operations
Email: sales@eresourceerp.com · Website: www.eresourceerp.com