One ERP. Every Industry. Global Presence. Powered by Azaalea AI
One ERP. Every Industry. Global Presence. Powered by
ERP for High Voltage Switchgear Products
A modern eresource Xcel ERP system for switchgear manufacturing
ERP for High Voltage Switchgear Products
A modern eresource Xcel ERP system for switchgear manufacturing
About the Industry
High voltage switchgear manufacturing requires precise engineering, strict safety standards, component traceability, and multi-stage quality inspections. Manufacturers must handle complex BOMs, metal fabrication, assembly, wiring, insulation testing, dielectric testing, routine checks, and final certifications. Managing this manually leads to delays, rework, compliance risks, and inaccurate costing.
eresource Xcel ERP is designed specifically for high voltage switchgear producers to streamline engineering, procurement, production, testing, inventory, servicing, and finance in a unified system. It provides real-time visibility into each assembly stage, from enclosure fabrication to breaker installation and wiring.
The ERP supports the manufacturing of GIS, AIS, panel boards, vacuum circuit breakers, RMUs, control panels, protection relays, and custom-engineered switchgear solutions. It helps maintain design accuracy, trace components, schedule production efficiently, and align testing processes with national and international standards.
eresource Xcel ERP empowers switchgear companies to improve efficiency, reduce production delays, and ensure flawless execution across all product lines.
Why Choose eresource Xcel ERP for Switchgear Manufacturing?
Switchgear manufacturing involves engineering complexity, multi-level assembly, precision wiring, and rigorous testing requirements. Traditional systems struggle to track component-level consumption, testing results, and engineering revisions. eresource Xcel ERP centralizes design, procurement, assembly, testing, and financial workflows to ensure complete transparency and control at every stage.
- Key Advantages:
- Supports detailed BOMs, wiring diagrams, routing plans, and engineering revisions.
- Tracks fabrication, assembly, wiring, and integration operations in real time.
- Ensures strict QC for insulation resistance, dielectric strength, and functional tests.
- Manages component traceability for breakers, CTs, PTs, relays, and panels.
- Integrates costing, invoicing, payables, receivables, and financial control.
- Offers cloud and mobile access for multi-plant visibility and quick decision-making.
With centralized, accurate data, eresource Xcel ensures switchgear manufacturers deliver safe, compliant, and reliable products consistently.
Switchgear Manufacturing Core Modules
Key Features
Engineering, BOM, and Design Revision Management
This module manages complex wiring diagrams, schematic designs, panel layouts, and multi-level BOMs for switchgear assemblies. Engineering changes automatically update downstream operations, ensuring manufacturing always follows the latest approved versions. Ideal for custom switchgear and ETO workflows.
Production Planning, Assembly Scheduling, and Shop-Floor Control
This module plans fabrication, machining, assembly, wiring, and integration stages. Real-time WIP tracking shows the status of breaker installation, panel assembly, wiring completion, and enclosure fabrication. Managers can optimize machine and labor allocation to reduce delays.
Inventory, Component, and Vendor Management
Switchgear manufacturing relies heavily on precise component management including breakers, busbars, copper conductors, relays, meters, switches, CTs, PTs, insulators, and sheet metal. This module manages stock levels, vendor sourcing, inward inspection, and warehouse control to ensure component availability.
Quality Control, Testing, and Compliance
QC involves insulation resistance tests, HV withstand tests, temperature rise tests, mechanical operations, routine electrical checks, and functional testing. This module records all QC parameters, test results, calibration logs, and certifications digitally. It ensures compliance with IEC, IS, and other standards.
Financial Accounting, Costing, and Billing
The finance module integrates production data, material consumption, and labor hours for accurate project costing. It supports milestone billing, contract invoicing, receivables, payables, GST compliance, and profitability analysis for each switchgear order or project.
Benefits for High Voltage Switchgear Manufacturers
- Improve assembly accuracy with real-time production tracking
- Ensure strict testing compliance with digital test reports
- Maintain full traceability of components and wiring
- Reduce downtime with structured maintenance planning
- Strengthen vendor coordination and material planning
- Gain financial clarity through accurate costing and billing
- Enhance customer confidence with transparent project updates
- Scale efficiently across multiple product lines and custom-built switchgear
Transform the Way You Build with eresource Xcel
eresource Xcel ERP isn’t just software, it’s a growth engine for your manufacturing business. With smart automation, real-time visibility, and cloud-based accessibility, it converts operational challenges into opportunities.
From planning to production to delivery, every process becomes more streamlined, controlled, and scalable.
Case Studies
Resolved Integrated system issue
One of the companies in the UAE that mainly provides unique, engineer-to-order (ETO) products with lengthy, intricate lifecycles to industrial clients and power utilities encountered a number of significant problems before putting in place our ERP system. Being an integrated ERP solution eresource Xcel was their ultimate solution.
One Stop Solution
Many issues which had only one answer
Another company in Nigeria deals in High-voltage switchgear products were facing probems with false information, irregular production scheduling, inventory and supply chain problems and other issues. All these issues are resolved with the implementation of eresource Xcel ERP system.
Implementation Expert
API Integrations
AI and machine learning models can be fed data to anticipate failures before they happen.
Workflow automation is made possible for manufacturers by API interaction with supply chain management, CAD/CAM, and ERP systems.
Using APIs to aggregate data from several systems yields insightful information about energy use and asset performance.
IoT Integrations
Tiny electrical discharges within insulation are detected by specialized sensors, which may lead to long-term deterioration and eventual collapse.
Overheating can be an early indicator of a loose connection or an imminent breakdown, and it is detected by sensors on bus-bars, contacts, and cable joints.
Environmental elements that cause corrosion and electrical discharges should be avoided by keeping an eye out for moisture, dust, and ozone inside the switchgear cabinet.
Video Resources
Save 20% & Go Live 3X Faster! - AI-Powered ERP
Watch Video
ERP Readiness Checklist 2025
Watch Video
Frequently
Asked Question
Get answers to common questions about High Voltage Switchgear Manufacturing Industry
Can eresource Xcel manage complex switchgear BOMs and wiring diagrams?
Yes. It supports detailed BOM structures, wiring lists, and engineering revisions easily.
Does it handle full testing workflows for high voltage products?
Absolutely. Insulation, HV, dielectric, routine, and functional tests are tracked digitally.
Can the ERP manage CT, PT, breaker, and relay inventory?
Yes. All components, including high-value electrical parts, are fully traceable.
Does Xcel support ETO and custom switchgear projects?
Yes. The system is ideal for engineer-to-order and configuration-based switchgear manufacturing.
Can it manage costing and milestone billing?
Yes. Costing is linked to real consumption, and milestone billing is fully supported.
Is the ERP suitable for both medium and high voltage switchgear plants?
Yes. It supports MVS, HVS, GIS, AIS, and custom panel manufacturing.
Transform Switchgear Manufacturing with eresource Xcel
Experience how eresource Xcel ERP optimizes engineering, production, quality, inventory, and finance for switchgear manufacturers.