Automate and centralize financial operations. The system connects production and inventory with accounting for accurate, real-time financial reporting.
Key Features:
• General ledger, AR, AP, cash, bank, budgeting
• Multi-currency support
• Financial consolidation across plants
• Automatic postings from inventory and production
One ERP. Every Industry. Global Presence. Powered by Azaalea AI
One ERP. Every Industry. Global Presence. Powered by Azaalea AI
ERP for Chemical Manufacturing Industry
A complete batch manufacturing ERP solution for chemical businesses
ERP for Chemical Manufacturing Industry
A complete batch manufacturing ERP solution for chemical businesses
Bpro ERP
About the Industry
The chemical manufacturing industry deals with sensitive materials, complex batch formulations, hazardous compounds, strict safety norms, and tight regulatory requirements. Manufacturers must manage reactions, mixing, heating, cooling, blending, distillation, filtration, packaging, and storage, all while ensuring chemical stability, safe handling, accurate process parameters, and traceability. Manual tracking can cause formulation errors, safety risks, inconsistencies, and compliance failures.
eresource Bpro ERP is built specifically to streamline every stage of batch-based chemical production. It integrates formulation management, batch processing, safety compliance, quality control, inventory, hazardous material management, warehouse controls, supply chain, and finance into one intelligent system.
The system supports speciality chemicals, solvents, acids, adhesives, dyes, resins, coatings, intermediates, cleaning chemicals, agro-chemicals, and all batch-based chemical products. With real-time monitoring, automated workflows, and compliance-ready documentation, manufacturers can maintain consistency, minimise waste, and ensure a safe production environment.
eresource Bpro enhances visibility across production units, improves raw material planning, maintains full batch traceability, and ensures adherence to safety and environmental standards.
Why Choose eresource Bpro ERP for the Chemical Manufacturing Industry?
Chemical manufacturing requires strict control over formulations, hazardous materials, safety parameters, and regulatory documentation. Manual systems make it difficult to maintain consistency, ensure safe handling, and track materials accurately. eresource Bpro ERP centralizes all chemical production workflows, offering complete visibility and control across every batch and process.
- Key Advantages:
- Manages formulations, reactions, and batch recipes with precision.
- Tracks hazardous materials, chemicals, and intermediates with full traceability.
- Ensures strict QC, stability tests, and safety documentation.
- Supports compliance with REACH, EPA, OSHA, ISO, and industry standards.
- Integrates warehouse zoning for hazardous storage and FEFO/FIFO control.
- Links costing, billing, receivables, and payables with real-time batch data.
With controlled workflows and accurate, safe processes, eresource Bpro delivers reliable, compliant, and consistent chemical manufacturing operations.
Core Modules
Formulation & Recipe Management
Manage every aspect of your product formulas with precision. This module helps process industries create, track, and optimize formulations while maintaining strict control over ingredients, variations, and cost impact.
Key Features:
• Multi-level formula creation with percentage or weight/volume inputs
• Alternate raw materials and potency-based adjustments
• Formula scaling for any batch size
• Revision control for formulation changes
• Restricted access for sensitive formulas
• Automatic yield, loss, overhead, and cost calculations
Batch Manufacturing Process
Execute batch production with complete accuracy and visibility. This module supports end-to-end batch operations and ensures compliance with regulatory requirements through detailed BMR/BPR documentation.
Key Features:
• Batch creation, scheduling, and execution
• Digital BMR and BPR tracking
• Real-time monitoring of process stages
• WIP visibility across all production points
• Auto-consumption of materials based on recipes
• Batch yield, variance, scrap, and rework recording
Batch Numbering & Traceability
Track every batch at every stage. This module provides full traceability from raw materials to finished products, ensuring compliance, safety, and rapid recall management.
Key Features:
• Automatic or manual batch number assignment
• Forward and backward traceability
• Complete material-to-finished-good genealogy
• Batch splitting, merging, and reclassification
• Compliance-ready traceability for pharma and food
Shelf-Life & Expiry Management
Ensure material freshness and compliance by actively managing expiry timelines. The system prevents the use of expired items and improves quality control during storage and dispatch.
Key Features:
• Automated expiry and retest date calculation
• FEFO/FIFO picking
• Alerts for near-expiry materials
• Quarantine and block controls for expired items
• Automatic restrictions during production or dispatch
Batch Costing
Understand the true cost of every batch. This module delivers detailed costing insights that help manufacturers improve pricing decisions, reduce losses, and maximize profitability.
Key Features:
• Material, machine, labor, and overhead allocation
• Cost per batch, per unit, or per product variant
• Loss and wastage cost analysis
• Standard vs actual cost comparison
• Profitability tracking by batch or product line
Quality Control & Quality Assurance
Ensure consistent product quality through structured QC and QA processes. From raw materials to finished goods, the system enforces strict checks, documentation, and compliance workflows.
a) Inward Quality Control (IQC)
- QC parameters for each raw material
- Sampling plans
- Hold, pass, and reject controls
- Vendor-wise QC performance
b) In-Process Quality Control (IPQC)
- Real-time QC at every batch stage
- Viscosity, pH, density, titration tests
- Auto-restriction if QC fails
- Deviation tracking and corrective actions
c) Finished Goods QC (FGQC)
- QC testing before packaging
- COA generation
- Batch-wise retain sample management
- QA release workflows
d) Stability Testing
- Stability study scheduling
- Condition-wise test logging
- Stability-based expiry assignment
Inventory & Warehouse Management
Control your inventory with complete batch accuracy. This module ensures compliant storage, stock rotation, and material issuance for smooth and safe production cycles.
Key Features:
• Batch, grade, potency-based stock visibility
• FEFO/FIFO allocations
• Approved, rejected, and quarantine stock segregation
• Raw material issuance based on recipe
• Warehouse transfers with batch tracking
Production Planning & Scheduling
Plan production efficiently with real-time insights into capacity, availability, and demand. The system optimizes batch schedules across tanks, reactors, and processes for maximum throughput.
Key Features:
• MRP-driven raw material planning
• Reactor and vessel capacity scheduling
• Multi-level batch planning
• Automated scheduling for multi-stage processes
• Resource load balancing
Equipment & Maintenance Management
Keep production equipment running reliably. This module reduces downtime by scheduling preventive maintenance and tracking all repairs, calibrations, and associated costs.
Key Features:
• Preventive and breakdown maintenance
• Calibration and equipment validation schedules
• Maintenance work order tracking
• Cost monitoring for maintenance tasks
• Spare parts inventory
Packaging & Filling Management
Manage packaging operations seamlessly. The system supports primary and secondary packaging and ensures accurate labeling and stock deductions.
Key Features:
• Multi-stage packaging workflows
• Packaging BOM with labels, cartons, sleeves, caps
• Label printing with batch and expiry information
• Automatic consumption of packing materials
Purchase & Supplier Management
Streamline procurement with controlled and transparent purchasing processes. This module helps ensure timely availability of raw materials while maintaining vendor quality and cost efficiency.
Key Features:
• RFQ and quotation comparison
• Vendor qualification and performance tracking
• Potency-based purchase adjustments
• Purchase contracts for bulk chemicals
Sales & Order Management
Handle sales orders with precise control over batch selection and expiry constraints. This ensures timely dispatch and compliance with customer-specific requirements.
Key Features:
• Batch-specific order allocations
• FEFO-based batch selection
• COA attached with dispatch
• Sales forecasting linked with production
Financial Management
Costing & Profitability Analysis
Get a clear view of operational profitability. This module analyzes cost behavior across batches, products, and customers, enabling smarter financial decision-making.
Key Features:
• Activity-based costing
• Batch-wise cost variance
• Product profitability analysis
• Cost simulation for new formulations
Benefits for Chemical Manufacturers
- Maintain batch consistency with precise formulation and reaction control
- Achieve full traceability across raw materials, intermediates, and finished goods
- Improve compliance with global safety and environmental regulations
- Reduce wastage with accurate material planning and safe chemical storage
- Strengthen QC with structured testing and digital lab logs
- Enhance costing accuracy through real-time batch consumption data
- Improve plant safety with hazard-aware warehouse and process controls
- Scale production across multiple chemical lines and plants
Transform the Way You Produce with eresource Bpro
eresource Bpro ERP isn’t just software, it’s a catalyst for smarter batch-based manufacturing. With precise process control, real-time visibility, and cloud-ready automation, it turns complex production workflows into smooth, predictable operations.
From formulation to batching to final output, every step becomes more consistent, efficient, and optimized for growth.
Case Studies
ChemGrow Industries
Reduced compliance reporting time by 40% with automated environmental and safety documentation systems.
40% Faster Compliance
AgriChem Solutions
Improved fertilizer potency consistency by 12% through precise formulation control and quality monitoring.
12% Better Potency
API Integrations
APIs to integrate with other enterprise, compliance, finance, analytics, or planning systems as per business needs.
Real-time data exchange with environmental monitoring systems, safety management platforms, and regulatory compliance tools.
IoT Integrations
Gas leak detection sensors for safety monitoring
Automated mixing systems for precise formulations
RFID tracking for hazardous material identification
Video Resources
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Frequently
Asked Question
Get answers to common questions about Chemicals & Fertilizers Industry
Can eresource Bpro manage complex formulations and reaction steps?
Yes. It handles reaction sequences, temperatures, catalysts, and batch scaling.
Does the ERP support hazardous chemical handling and storage?
Absolutely. It includes hazardous zoning, segregation, and compliance workflows.
Can it track intermediates, solvents, and raw chemicals with traceability?
Yes. It provides complete traceability across batch stages and materials.
Does Bpro support QC and lab testing automation?
Yes. All lab results, stability tests, and safety logs are recorded digitally.
Is the ERP compliant with REACH, OSHA, EPA, and safety standards?
Yes. It supports documentation, safety workflows, and regulatory audit readiness.
Can it manage costing linked to real batch consumption?
Yes. Costing integrates real material usage, overheads, and batch data.
Transform Chemical Manufacturing with eresource Bpro
Experience how eresource Bpro ERP streamlines chemical formulation, production, quality, inventory, and financial workflows.